Computer Controlled Aerobic Digester Fluidized Aerobic Bio-Reactor
Aerobic Reactor Introduction:
Jingcheng JC-90SMA three-diamentional type fermentation machine is
mainly yused for high-temperature aerobic fermentation of livestock
and poultry manure, kitchen waste, domestic sludge and other
wastes, and uses the activity of micro-organisms to biological
decompose the organic matter in the waste to achieve intelligent
integrated sludge and organic waste treatment equipment for
harmless, stabilization, reduction and resource utilization.
The working principle of Jingcheng JC-90SMA three-dimensional type
fermentation machine is to mix waste (livestock and poultry manure,
kitchen waste, domestic sludge, etc.), biomass (straw and sawdust,
etc.) and return materials in a certain proportion, to make water
rate reaches 60-65% of the design requirements, it enters the
stereo aerobic system. By adjusting the moisture, oxygen content
and temperature changes of the raw materials, the materials can
undergo sufficient aerobic fermentation and decomposition. The heat
released during the decomposition process can increase the
temperature of the sludge itself, and the maximum temperature can
reach 80°C. The moisture in the sludge is evaporated as the
temperature rises, and part of the organic matter is decomposed, so
that the volume of the pile of livestock and poultry manure and
other sludge is reduced, and the sludge reduction treatment is
achieved.
The integrated fermentation machine is mainly composed of
fermentation silo, spindle drive system, hydraulic power system,
loading lifting system, air supply system, deodorizing system, and
electric control system.
Aerobic Reactor Showing:
Aerobic Reactor Specification:
| No. | Item | Parameter | Remark |
| 1 | Three-dimensional silo volume | about 90m3 | Ф5200mm H4000mm |
| 2 | Inner material | 6# angle steel, t2.5mm plate | SUS304 |
| 3 | Outer material | 6# angle steel, t2.5mm plate | Q235B |
| 4 | Insulating layer | 50mm | Fire retardant rock wool |
| 5 | Standard component | A4 strength class 70 | SUS304 |
| 6 | Electric auxiliary heating in winter | 4kw | |
| 1 | Spindle size | Ф400mm | Material: 45# |
| 2 | Mixing blade | 6 layers | Material: SUS304,20# |
| 3 | Driving Method
| Hydraulic ratchet drive | Material: 45# |
| 1 | Motor 7.5KW-4-B5 | 7.5kw | ABB, JSMC |
| 2 | Main pump HY40-RP | Plunger pump, flow 40L/MIN | HY, HSG |
| 3 | Main hydraulic cylinder | OD 200mm, Lever diameter 100mm | Bosch Rexroth, HSG |
| 4 | Hydraulic control check valve | Z2S10 | Bosch Rexroth, HSG |
| 5 | Main valve block assembly | HT131118.23 | Bosch Rexroth, HSG |
| 6 | The electromagnetic valve | 4WE6J/G24 | Bosch Rexroth, HSG |
| 7 | The electromagnetic valve | 4WE6H/G24 | Bosch Rexroth, HSG |
| 8 | Air filter | QUQ2 | DEL |
| 9 | Suction filter | WU-160X100 | DEL |
| 10 | Wind cooler | ACE6 | SH |
Working pressure:26/6MPa Working flow:15-58L/min System power:7.5KW Oil tank capacity:200L |
| 1 | Main frame lifting | 3150×8900 | Material: Q235 |
| 2 | Motor reducer lifting | 2.2kw | |
| 3 | Feeding port motor | 0.1kw(CH28-200-1200) | 1:1200 |
| 4 | Silo | 1.5m³ | SUS304 t5mm |
| 1 | Upper air supply scroll pump | Model: JCSFW-630-7H2, power: 2.2KW, flow: 350m³/h, pressure: 20KP | Contains attached filter, muffler, frequency conversion control |
| 2 | Bottom air supply scroll pump | Model: XCSFW-630-7H2, power: 2.2KW, flow: 350m³/h, pressure: 20KP | Contains attached filter, muffler, frequency conversion control |
| 3 | Air supply duct | DN80 | Hot galvanizing |
| 4 | Check valve | H76 | Clip-on |
| 1 | Biological filter bed | φ1.0*3.1m | PP, SUS304 |
| 2 | Active biological filler | Ф50 hollow ball | |
| 3 | Organic filler | Ф50 hollow ball | |
| 4 | Circulating pump | Q=2,H=32,N=0.75KW | KSB, Kindway |
| 5 | Humidification pump | Q=1.8,H=16,N=0.37kw | SUS304 |
| 6 | Circulating water tank | 1x1.5x0.5mm | AAF |
| 7 | Fan | Model: JC-181B-3KW | |
| 8 | Soft connection | DN250 | |
| 1 | PLC Controller | SIEMENS |
| 2 | Electronic components | Schneider, CHNT |
